Need custom barcode labels or consecutive numbering on your product labels? Maybe your looking for full-color variable graphic images. For the widest range of variable data printing needs, TLP provides a solution that perfectly matches your application. We’ll work closely with you to accommodate your choice of custom data, ultimately ensuring the variable inputs integrate seamlessly with the label design. From start to finish, TLP is here to assist. Our strength lies in providing a solution that is perfectly matched with your application. TLP’s focus is mainly on
- Automotive and Industrial Track and Trace Labeling
- Medical Device Regulatory Labeling (UDI and MDR labels, for example)
- Product Labeling with Lot / Date / Manufacturing Code
Variable Printing versus Static Printing. Traditional print runs involve printing thousands of identical pieces of static (unchanging) content, but Variable Data Print means the content can change for every single one of the copies without the need to stop, slow down, or adjust the press each time. Variable Data Printing enables mass customization and personalization for custom barcode labels while retaining the cost savings of larger print runs. Tailored Label Products offers Variable Data Printing services for applications including:
- Serial Number Labels / Sequential Barcode Labels
- Custom Barcode Labels
- Asset Tracking Tags and Labels
- Work in Process Labels
- Changing Version / Type Branding Labels
- And many more
Variable Data Printing Equipment, Processes and More…
TLP utilizes a variety of processes to provide the full range of options in variable printing. From black and white one-dimensional custom barcode labels or serial number labels to fully changing color graphics with unique identifiers, TLP has a print process ready to deploy to meet your needs. Variable printing processes all begin with our pre-press set up, where art layouts are customized with variable print in mind to feed the next stage of production. Several details are taken into account when choosing the best print method to meet your variable print needs. Whether it be secondary thermal transfer print, inline inkjet printing, or full digital setups, TLP’s investment in the area of variable data printing equipment enables us production flexibility while meeting the unique needs of your application for custom barcode labels. Materials and finishing options can be completely customized to your application but options include:
- Labels, tickets, tags, and cards
- Rolls, sheets or fan-fold
While we’ve seen a variety of variable inputs, the most common are:
- Common barcode symbologies and standards
- One dimensional barcode: UPC, Code 128, GS1 UDI, Code 39, etc.
- Two-dimensional barcodes: QR codes, Data Matrix, etc.
- Serial Numbers
- Date and Manufacturing Codes
- Track and Trace Lot Numbers
- And more
- Inline Verification. Through our optical character recognition (OCR) equipment, TLP is able to grade each and every variable code that prints inline. A manifest is then output for your regulatory and tracking records.
- Capital Investments. TLP has a continual focus on capital expenditure in the growing market of variable data printing. From multiple print options outfitted for a variable to OCR on several pieces of equipment, TLP’s variable data printing build-out is truly unique.
- Experience. We have hundreds of thousands of variably printed labels and tags in the marketplace… and if we haven’t done it, we have a team of designers and engineers ready to research, design and execute on your vision.
TLP is not limited to any specific types of barcodes as we are able to produce both static and variable versions of 1D and 2D barcodes. From UPC codes to QR codes or data matrixes, our software allows us to print whichever format is required for specific applications. We are also capable of producing more intricate variable barcode applications such as UDI (Unique Device Identification), DIN (Donation Identification Number), and ADAS (Advanced Driver-Assistance Systems) traceability labels where each barcode and number sequence needs to be unique and tracked in our manifest for each run.
At TLP, the verification of the printed quality barcodes to ISO standards is a requirement for all applications that have us print barcode labels. We will either use our finishing equipment to scan all the barcode labels for readability or use our printing press that has in-line verification technology. Verification is so important because it allows customers to have confidence that their barcodes will scan knowing that TLP is verifying all of them and only ever shipping the codes that pass.
The main difference between static and variable barcodes is the information that each holds. Static barcodes are meant to carry the exact same information on each and every code. A common example of a static barcode would be any UPC barcode on an item in a retail store. Variable barcodes all are meant to differ from one another, each carrying separate information making them very useful for applications where traceability is a factor.
There are many benefits to being able to print variable information but the main advantage is the traceability variable printing offers. Variable printing is commonly used in the medical and automotive industries to accurately trace unique medical devices and to trace individual cars back to the manufacturer’s site when airbags are deployed. Variable printing at TLP also comes with the benefit of a manifest of every label produced giving the information if a label passed or failed along with a specific ANSI letter grade for each label. This allows TLP to ensure customers are getting conforming products and allows us to remove the voided labels that would fail to meet quality standards.
At Tailored Label Products, we take labeling challenges personally. We’ve made it our mission to fulfill your exacting demands every time through a combination of strong technical capabilities, practical innovation, and relentless focus on you and your application requirements from standard serial number labels with variable data to custom barcode labels. To learn more about our products or to get started on a project, contact us today.